Cone Crusher Vs Impact Crusher

The business of post-primary crushing is split largely to the impact crushers that process softer stone materials and the cone crushers that process more abrasive and harder stone. Some great benefits of both cone and impact crushers are relatively recognized.

Impact crushers and cone crushers are both used for secondary crushing processes. So which are the differences between those two crushers, and how do you find one? Here are the principle differences between cone crushers and impact crushers.

#1 Structure

The most obvious differences between cone crushers and impact stone crushers will be the crushing principle and the appearance structure.

#2 Working Principles

The impact crushers use a crushing principle whereby the stone materials are broken and impacted repeatedly between an impact plate and a hammer.

The cone crushers use a variety of grinding, shearing, and extrusion to crush the stone material that is sandwiched from a fixed cone and a moving cone.

#3 Scope Of Application

The hardness from the materials that are crushed by small cone crushers for sale and impact crushers is additionally different.

Cone crushers are mostly used for crushing materials by using a higher hardness. These materials often include river pebble, tuff, basalt, granite, etc.

Impact crushers are mostly employed to crush materials that are softer and brittle, like limestone.

#4 Different Discharge Granularity

The discharging granularity of your cone crushers is generally finer when compared to the impact crushers. In production processes, the cone crushers are usually employed in the beneficiation processes, whereby the impact crushers are being used mainly in construction engineering and for building materials.

#5 The Grain Shapes From The Finished Products

Impact crushers produce better grain shapes, with more powder and fewer edges. The cone crushers often produce final products with additional of a flake and needle shape.

#6 Production Capacity

In comparison to the impact crushers, the cone crushers possess a low-energy consumption, stable production, and enormous outputs, which is why the cone crushers are mostly used for large-scale production lines that need a greater output.

#7 Input Costs

The cone crushers can be more expensive when you compare those to the impact crushers, but they have more resistant parts along with a service life which is longer when you compare these people to impact crushers. This may away with the problems of getting to frequently replace parts. Over the longer term, the cone crushers offer a higher performance when compared to the impact crushers.

The upfront mobile crusher plant price to get an effect crusher may be lower, but maintenance costs are usually higher. The upfront costs of any cone crusher might be higher, but these prices are offset with the lowered maintenance costs.

#8 Environmental Protection

The dust and noise pollution created by impact crushers tends to be higher in comparison with cone crushers.

Conclusion

Cone crushers and impact crushers both share their own pair of drawbacks and advantages. With regards to production, the selection of the crusher should match for the material type, the output and feed of your material size, and requirements for production capacity.